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4 Mil Pre-Opened Poly Bags for Automated Packaging

Speed up your packaging line with our 4 mil pre-opened poly bags on rolls. Designed for use with automated bagging machines (Autobag, PAC, etc.), these bags feature a pre-opened front slit and perforated back for fast, efficient product loading.

Key Benefits:

  • Time-saving design: Pre-opened bags eliminate manual bag opening, increasing throughput
  • Machine compatibility: Fits most automated packaging equipment with 3" cores
  • Durable construction: 4 mil thickness provides tear resistance for heavier products
  • Quick shipping: Stock sizes ship within 24-48 hours
  • FDA-compliant: Safe for food contact applications

Available Styles: All clear or white front with clear back

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1 case: $70.70
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4X6 4 mil Auto Style 1000 Bags/Roll| Prism Pak 4X6 4 mil Auto Style 1000 Bags/Roll
1 Roll $36.26
5X7 4 mil Auto Style 1000 Bags/Roll| Prism Pak 5X7 4 mil Auto Style 1000 Bags/Roll
1 Roll $48.60
6X8 4 mil Auto Style 750 Bags/Roll| Prism Pak 6X8 4 mil Auto Style 750 Bags/Roll
1 Roll $51.12
8X10 4 mil Auto Style 500 Bags/Roll| Prism Pak 8X10 4 mil Auto Style 500 Bags/Roll
1 Roll $54.76
9X12.5 4 mil Auto Style 500 Bags/Roll| Prism Pak 9X12.5 4 mil Auto Style 500 Bags/Roll
1 Roll $77.40
   
 

Technical Specifications

  • Material: Low-density polyethylene (LDPE) or linear low-density polyethylene (LLDPE)
  • Thickness: 4.0 mil (0.004")
  • Construction: Tubular with heat-sealed bottom
  • Core size: 3" diameter with 1" diameter core plug holes
  • Opening: Front slit for automatic loading
  • Perforation: Back panel for easy bag separation

Compatible Packaging Equipment

Our pre-opened bags work with most automated bagging systems, including:

  • Autobag® machines (AB 180, AB 255, etc.)
  • PAC Machinery automated baggers
  • Pregis systems
  • Mini Pak'r and similar vertical form-fill-seal machines

Custom Options Available

Need something beyond our stock sizes? We offer custom pre-opened bags with:

  • Custom sizes: Any width or length to fit your product
  • Colors: Tinted or opaque films (blue, pink, amber, black, etc.)
  • Printing: Up to 8-color process printing for branding
  • Special features: Hang holes, headers, venting, zip closures
  • Protective additives: UV inhibitors (UVI), VCI for corrosion protection
  • Alternative materials: Anti-static, biodegradable, or specialty films

Custom orders typically ship within 4 weeks.

How to Order

  1. Select your size: Browse stock sizes above or request a custom size
  2. Choose quantity: Order by the case (quantities vary by size)
  3. Add to cart: Stock items ship within 24-48 hours

Frequently Asked Questions

What are pre-opened poly bags?

Pre-opened poly bags are polyethylene bags wound on a roll with the front panel already slit open and the back panel perforated, so an automated bagging machine can index, load, and tear off each bag without an operator opening it by hand. They are also called auto bags, machine-ready bags, or bags on a roll.

How thick is a 4 mil pre-opened poly bag and how much can it hold?

A 4 mil bag is 0.004 inches thick — twice the wall of a standard 2 mil bag — and typically handles products in the 10 to 15 pound range. The extra thickness adds puncture and tear resistance for items with sharp edges, corners, or hardware, while staying clear enough to read a label through.

What is the difference between pre-opened bags and regular poly bags?

Pre-opened bags have a front slit and a back perforation and come on a roll for machine loading; regular lay-flat poly bags come flat in a case and must be opened and filled by hand. Pre-opened bags cost slightly more per bag but cut labor dramatically on any line running an automated bagger.

Are 4 mil pre-opened poly bags food safe?

Yes. These bags are made from FDA-compliant virgin polyethylene approved for direct food contact, which is why they are widely used for bakery items, produce, frozen foods, candy, and dry goods.

What core size do these rolls use?

Our standard roll uses a 3" diameter core with 1" diameter core plug holes, which fits most automated baggers. If your machine requires a different core diameter, we can produce the rolls to your specification as a custom run.

Which bagging machines do pre-opened poly bags fit?

They run on most automated bagging systems, including Autobag machines such as the AB 180 and AB 255, PAC Machinery baggers, Pregis systems, and Mini Pak'r style vertical form-fill-seal equipment. Match the bag width and length to your machine's film path and product size.

How many bags come on a roll?

Bag count varies by size because roll diameter is fixed. Smaller bags such as 4x6" can run 2,000 or more per roll, while larger bags such as 12x18" hold far fewer. The exact count per roll and per case is listed on each individual product page above.

Can pre-opened poly bags be custom printed?

Yes. We print up to 8 colors with your logo, product information, barcodes, or handling instructions. Custom printed pre-opened bags require a minimum order quantity and typically ship about 4 weeks after art approval.

Who uses 4 mil pre-opened poly bags?

E-commerce and fulfillment operations, hardware and fastener packagers, apparel and textile shippers, electronics assemblers, and food processors use 4 mil pre-opened bags. They are the standard choice when a lighter 1.5 or 2 mil bag will not survive the product or the shipping environment.

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