Pallet Covers - Wholesale Protective Packaging
Protect your palletized shipments with high-quality polyethylene pallet covers from Prism Pak. Available in clear and black options, our pallet covers shield products from dust, dirt, moisture, and UV damage during storage and transit.
Why Choose Our Pallet Covers?
- Wholesale Pricing: Bulk discounts for high-volume orders
- FDA Safe Materials: Food-grade polyethylene for sensitive products
- Multiple Sizes: Standard and custom dimensions available
- Fast Shipping: Same-day dispatch on in-stock orders
Browse our selection below to find the right pallet cover size for your warehousing, distribution, or shipping needs.
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What Are Pallet Covers Used For?
Pallet covers are large polyethylene bags designed to protect palletized goods during storage, warehousing, and transportation. They're essential for industries that need to safeguard products from environmental damage while maintaining visibility and ventilation.
Common Applications
- Warehouse Storage: Protect inventory from dust accumulation and moisture in long-term storage
- Shipping & Freight: Shield pallets during truck, rail, or ocean transport
- Outdoor Storage: Black pallet covers block UV rays for products stored outside
- Food & Beverage: FDA-compliant covers keep food-safe products clean and uncontaminated
- Construction Materials: Protect building supplies from weather and job site debris
Clear vs. Black Pallet Covers: Which Should You Choose?
Clear Pallet Covers
Transparent polyethylene allows easy visual inspection of palletized products without removing the cover. Ideal for:
- Inventory management (scan barcodes through the film)
- Quality control inspections
- Retail distribution (product visibility)
Black Pallet Covers
Opaque black polyethylene blocks UV light and provides privacy. Best for:
- Outdoor storage (UV protection prevents product degradation)
- Light-sensitive materials (chemicals, pharmaceuticals)
- Confidential shipments (conceals contents)
Pallet Cover Sizing Guide
Pallet covers are measured by width x depth x height. Standard pallet dimensions:
- 48" x 40" pallets: Most common in North America
- 42" x 42" pallets: Telecommunications and paint industries
- 48" x 48" pallets: Drums and bulk containers
How to Measure: Add 6-12 inches to pallet height to ensure full coverage and allow for shrinkage during sealing.
Material Options & Thickness
| Thickness |
Mil |
Best For |
| Light Duty |
1-2 mil |
Indoor storage, dust protection |
| Medium Duty |
3-4 mil |
General shipping, moderate weather exposure |
| Heavy Duty |
6+ mil |
Outdoor storage, sharp edges, extreme conditions |
Frequently Asked Questions
What is a pallet cover?A pallet cover is a large polyethylene bag that slips over a loaded pallet to protect the goods from dust, dirt, moisture, and UV damage during storage and transit. Prism Pak stocks pallet covers in clear and black polyethylene, in light duty (1-2 mil) through heavy duty (6+ mil) thicknesses, sized to fit standard 48" x 40", 42" x 42", and 48" x 48" pallets. What size pallet cover do I need for a 48 x 40 pallet?For a standard 48" x 40" North American pallet, choose a cover sized to the pallet's width and depth with 6 to 12 inches added to the stacked load height. Pallet covers are measured width x depth x height, so measure your loaded pallet from the deck to the top of the load, then add that clearance so the cover fully skirts the load and allows for shrinkage during sealing. What thickness pallet cover should I use?Use 1-2 mil for indoor storage and dust protection, 3-4 mil for general shipping and moderate weather exposure, and 6 mil or heavier for outdoor storage, sharp-edged loads, and extreme conditions. Heavier gauges also resist puncture from strapping and corner board, which matters most on long-haul freight and stacked warehouse storage. Should I use clear or black pallet covers?Use clear pallet covers when you need to see the load - barcode scanning, cycle counts, and quality inspections all work through transparent polyethylene. Use black pallet covers when the load is stored outdoors or contains light-sensitive product such as chemicals or pharmaceuticals, because opaque black film blocks UV light and conceals the contents on confidential shipments. Are pallet covers reusable?Yes - heavier gauge pallet covers of 4 mil and up can be reused several times if they are removed carefully and inspected for tears before the next use. Light-duty 1-2 mil covers are typically single-use, since the film stretches and punctures during removal. What is the difference between a pallet cover and shrink wrap?A pallet cover is a pre-formed bag that drops over the top of the load in one motion, while shrink wrap (or stretch film) is a roll of film wrapped around the pallet and, in the case of shrink film, heat-shrunk to fit. Covers are far faster to apply and give better top-down moisture protection; wrapping gives tighter load containment. Many shippers use both - stretch wrap to unitize the load, a pallet cover over the top to keep water and dust out. Are pallet covers food safe, and can they be heat sealed?Yes on both counts. Our polyethylene pallet covers are made from FDA-compliant, food-grade resin, so they can be used over food and beverage loads, and polyethylene heat seals cleanly - covers can be heat sealed or shrink-wrapped at the base for a fully enclosed, tamper-evident unit load. Do you offer custom size or printed pallet covers?Yes. Prism Pak manufactures pallet covers in custom dimensions, gauges, and colors, and can print your branding or handling instructions on the film for larger orders. Contact our packaging specialists with your pallet footprint, load height, and annual usage for a quote.
Industries We Serve
- Food & Beverage Distribution
- Pharmaceutical & Medical Supplies
- Manufacturing & Automotive Parts
- Building Materials & Construction
- Retail & E-commerce Fulfillment
- Agriculture & Produce
Why Buy Pallet Covers from Prism Pak?
- Wholesale Pricing: Volume discounts for businesses of all sizes
- FDA Compliance: Food-safe materials for sensitive applications
- Fast Turnaround: Most orders ship same or next business day
- Expert Support: Our team helps you choose the right cover for your needs
- Custom Options: Sizes, colors, and printing available
Need help selecting the right pallet cover? Contact our packaging specialists for personalized recommendations on size, gauge, and color.
Related Products
Looking for other pallet protection solutions? Check out our poly tarps, gusseted poly bags, and poly tubing categories.
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